Faults:
Leaking Sunroof at 15,000 miles.
1st Transmission at 36,000 miles.
2nd Transmission at 50,000 miles.
Engine Mount at 40,000 miles.
Steering Rack and sway bar endlinks at 55,000 miles.
Several interior plastic parts have been replaced because they have cracked or broken.
General Comments:
The XC90 is a relatively safe and comfortable vehicle that is plagued by poor design choices.
The exterior flows smoothly and is typical design scheme of Volvo P2 based vehicles.
The interior look standard, however the controls are laid out well and are easy to reach. Interior plastics are of poor quality and they break easily under normal use.
Mechanically this vehicle is a disaster. While the Twin Turbo Inline six is a solid engine, the transmission it is mated to was a poor choice. Volvo decided to use a General Motors 4 speed automatic (4T65AWD). This transmission has proven troublesome, regularly failing in many units due to a combination of poor quality parts, excessive vehicle weight, and all wheel drive equipment being fitted onto a transmission designed for front wheel drive use only.
The rack and pinion seems to be a trouble spot as well, wearing prematurely and resulting in a noticeable 'clunk,' especially when turning while in reverse gear (i.e. backing out of your driveway in the morning).
30th Oct 2008, 09:57
I purchased a 2005 Volvo XC90 T6 with 39000 miles on it for my wife because I like the superior safety ratings and because the XC90 is a good looking, well thought out car. It was absolutely like new in every detail. However, after one week the transmission went out. The dealer replaced it with a rebuilt, rather than new, GM transmission. Dealer said Volvo would not replace it with anything else. That's not good since the GM transmission is known for having problems. The trans was replaced under warranty along with the radiator.
In addition, the heater/AC went bad and had to have the guts replaced. The entire trans/AC repair took four weeks. I picked up the car on a Saturday and by Sunday had to use Volvo Roadside Assistance because the battery died. On Monday the car died again and had to be towed to the dealership. The AC/heater blower was coming on when the car was parked with the ignition off. Obviously, it would drain the battery. Also the radiator fan would come on when the car was cold and ignition was off. And to ad insult to injury, the battery was bad and had to be replaced.
During the six weeks we have had the car it has spent 4 1/2 weeks in the shop. Is this a sign of things to come? And what if the trans goes out again in 30,000 miles? Who gets to pay the $9000.00 bill the dealer said it would have cost me if Volvo hadn't covered it.
Could it be the Volvo's are so safe because they spend so much time in the shop and so little time on the road?