Faults:
Driver side seat belt latch failed. Needs to be replaced.
Passenger side power-window motor went out; tried to replace, never thought about electrical contacts until later when the new motor that was purchased was lost. Board continues to hold up passenger window.
Replaced master cylinder about 20,000 miles ago, already going out again. Break fluid is starting to leak.
Replaced Radiator, Heater Core, Water Pump over 20,000 miles starting at 110,000mi.
Rebuilt Alternator.
Air conditioning went out around 120,000mi. Haven't gotten around to converting from R12 and recharging due to expense of cooling system repairs.
Replaced ignition twice -- first replacement worked for two days. ~120,000mi.
Currently the gas sensor is not working. Plan on replacing sending unit to fix this problem.
Exhaust manifold leaks. Exhaust manifold gaskets are cheesy and need to be replaced.
General Comments:
My vehicle performs like a champ ever since I replaced the spark-plugs (which was an incredible hassle due to cramped engine space), distributor cap, rotor, and plug wires.
In addition, I bonded an aluminum Civic aftermarket intake pipe and air-filter (by SPECTRE) which gave a great beneficial impact on performance.
Given all the van's faults are mostly the driver's (failing to keep up with maintenance), the car still runs extremely well for a 14 year old car with 180,000 miles.
As soon as minor repairs (seat belt, power window, master cylinder, brake rotors/pads) are fixed/replaced, an engine rebuild/replacement is in the future as the transmission is in excellent condition.
14th Aug 2004, 09:01
I agree with the gas gage problem. The tiny orange arm inside the plastic casing will not move within the lines after filling up or driving. I was surprised to hear that someone else experienced the same issue. My 89 Aerostar has had its fuel gauge inoperable for at least 60,000 miles. Now at 160, 00 miles leaking oil fluids. The engine had problems in manufacturing and was replaced by a dealership in my town at 55,000 miles. Instead I use the mile tracker and fill up often. I have a 5-speed transmission and it's shifting pattern was changed after experiencing some concerns. It will slip in and out of gears while the clutch pedal is at resting position. The spark plugs are very difficult to change, yet possible. The passenger side plugs can be reached by taking off the tire reaching up into the wheel well. I changed the others from beneath the van and also gauging their distance through the panel doorway in the center below the radio.