Faults:
Faulty rubber seals to passenger door - rain water leaks in. Main Peugeot dealer in Manchester claims this will cost £200 to correct - remove door panels, fit new seals etc.
Ignition coils replaced: £250.
Power steering fluid leaking from pump to rack.
Rust on roof adjacent to sunroof recess.
Fuel leaks.
Faulty Bitron unit - £85 replacement.
Lack of acceleration problem which led to the following saga at both a Peugeot main dealer and Peugeot specialist:
Oxygen sensor fault resulting in ECU re-programming - £65.
Oxygen sensor fault resulting in ECU re-programming (was fobbed off with this "solution" twice) - £25.
Oxygen sensor replacement - £90.
Cat disintegrating - shields rattle, casing corroded.
Exhaust replaced - £130.
Cat disintegrating - shields rattle. Was told that it was the exhaust which needed replacing not the catalyst.
Lack of acceleration problem still not solved.
Maintenance:
Cam belt replaced at 54k miles to be on the safe side - £110.
Tyre replacement - 2 No. Michelin Pilots £80 each.
Brake pads to front discs - £40 for the pair fitted them myself.
Servicing costs - about £100 per service so not too bad there.
General Comments:
I appreciate the fact that the car is 8 years old and that things will corrode/disintegrate and need replacing. But the dealers do not have a clue how to diagnose and cure any faults on this car. Apparently Peugeot had addressed the fault diagnosis problem on the later GTi-6 successor to the S16.
Gripes aside, when the car is running correctly it is an excellent drive.
Handling is amazing and has a race car like feel - roundabouts can be negotiated at 80mph without a squeal, conditions permitting of course.
Above 4000rpm the thing flies. Needs thrashing though to get the best out of it. However the S16 should still be faster for 160bhp in a small hatch.
Drive it normally and you'll get a reasonable 30-34mpg.